Hyundai Motor receives innovation award for Intrado carbon frame design

Friday, 20 March 2015 00:00 - - {{hitsCtrl.values.hits}}

Unique frame architecture for more effective and flexible carbon-fibre use
Carbon-frame saves 70% weight on chassis and still provides optimal rigidity
Intrado concept car wins Jury Prize in JEC Innovation Awards 2015

Hyundai Intrado exterior

Hyundai Intrado frame desgin

Hyundai Motor has received the Jury Prize at the JEC Innovation Awards 2015 for its innovative carbon-fibre frame design showcased on the Intrado concept car. The prize was presented during the JEC Europe 2015 conference in Paris this month. The JEC Innovation Awards recognise technical excellence, market potential and originality, rewarding the most innovative composite solutions worldwide. The organisation selected the lightweight and futuristic frame of Intrado, which complements the concept’s advanced fuel-cell power train and design, representing the progressive spirit of Hyundai Motor. At the core of Intrado’s pioneering frame are carbon-fibre reinforced plastic (CFRP) sections, which are based on carbon-fibre tubes. This approach allows for more effective and flexible use of the carbon material, avoiding off cuts and long energy-consuming preparation processes. The unique process is a major forward step when compared to conventional steel and other CFRP chassis architectures. The minimalistic, self-supporting skeleton-like frame structure is highly stable and extremely light weight, saving 70% weight compared to a conventional chassis and around 30% on the overall vehicle weight, without compromising safety attributes. One essential element of the frame’s overall rigidity is the floating centre console beam. This beam provides Intrado with its unique strength as well as connecting the seating and power train to the carbon frame. It serves as a mounting point for essential controls and adds to the vehicle’s protective structure. Additionally, it supports the frame’s integration with the fuel cell power train components. The Intrado frame is a result of global collaboration and knowledge-exchange not only within Hyundai Motor but also with two of the world’s pre-eminent carbon fibre producers – Lotte Chemical and Hyosung Corporation. The frame was manufactured by Axon Automotive.